Food & Beverage - Dairy Bottle Inspection System For Packaging Solutions
| System operating parameters |
| Dimensions | See the design drawings for details | Power and frequency | 220V 20A 50HZ |
| Total power | 3kw ~ 4kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | bottle mouth | Black sopt,dirt,size,burr,flash,hole,label position | >0.5mm | 99% | 60pcs/min |
| 4 | upper part of the bottle | >0.5mm |
| 4 | Lower part of the bottle | >0.5mm |
| 1 | Bottom area | >0.5mm |
Inspection principle
Detection of the outer bottom area of the bottle: The bottle body is suspended in the air by the clamping mechanism, and a set of industrial cameras is installed directly below, and with the use of visual light source, the image of the outer bottom area of the bottle is collected for analysis and processing. Bottle mouth area detection: install a set of industrial cameras directly above the bottle mouth, cooperate with the use of visual light source, collect the plane image of the bottle mouth for analysis and processing.
Bottle body area detection: Considering the special structure of the bottle body and the height of the bottle body exceeds the range of the viewing angle of a single camera, the scheme is designed to add cameras to the upper and lower parts, and each part uses 4 sets of industrial cameras to form a ring surface detection , a total of 8 sets of industrial cameras, with the use of visual light sources, the imaging does not interfere with each other, and the system analyzes and processes the images after collection
Configuration parameters
| Specifications | Q'ty |
| Industrial camera(KEYE) | 10 | SET |
| Plane lens(AZURE/HK) | 10 | PCS |
| Frequency flash source(OEM) | 3 | SET |
| Photoelectric sensor(SICK) | 1 | PAIR |
| High-speed solenoid valve(SMC) | 1 | PCS |
| Industrial power(MEAN WELL) | 3 | PCS |
| Circuit trigger board(KEY-PC-2.1) | 1 | PCS |
| Industrial computer(VECOW) | 1 | SET |
| Hd touch device(AOC 21’) | 1 | SET |
Advantages of ai algorithm
- Accuracy of results: Compared with traditional vision algorithms, the stability of deep learning algorithms is greatly improved, and it can adapt to general disturbances in the environment and background. At the same time, the accuracy of the algorithm is also higher than that of traditional vision algorithms;
- Algorithm versatility: For different defects, only a small number of defect samples need to be collected. After sufficient training, different defect samples can be automatically identified. The algorithm adopted is a unified algorithm framework;
- Development timeliness: Since there is no need to develop algorithms for different defects, the entire development cycle is greatly shortened, and general visual defect projects only need 2-3 hours to go online for testing;
- Environmental reliability: Due to the guarantee of GPU computing power, the entire system can work in a high-temperature environment for a long time with sufficient computing power margin.
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
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